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GPO-3 (UPGM203) Insulation Sheet: Properties, Composition & Applications

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What is GPO-3 (UPGM203)

GPO-3 sheet (also known as UPGM203) is a high-performance rigid laminated flame-retardant insulating material widely used in electrical, electronic, and mechanical industries. Manufactured from alkali-free glass fiber mat reinforced with unsaturated polyester resin, GPO-3 offers excellent mechanical strength, electrical insulation, flame resistance, and long-term thermal stability.

red GPO-3 sheets

1. Composition

Reinforcement:Alkali-free glass fiber mat.

Matrix Resin:Specialty unsaturated polyester resin paste, typically formulated with flame retardants and functional fillers.

2. Core Material Properties

Mechanical Strength:High flexural, compressive, and tensile strength with excellent dimensional stability and resistance to deformation.

Electrical Insulation:High dielectric strength with outstanding arc resistance and a Comparative Tracking Index (CTI) typically ≥ 600V.

Thermal Performance:Class F insulation material with a continuous operating temperature up to 155°C and UL 94 V-0 flame-retardant performance.

Environmental & Machining Performance:Halogen-free, low smoke, low toxicity, and suitable for precision machining processes including drilling, milling, routing, punching, and cutting.

3. Manufacturing Process

Step 1 – Resin Impregnation

Alkali-free glass fiber mats are fully impregnated with a specially formulated unsaturated polyester resin system.

Step 2 – Drying (B-Stage)

The impregnated material is heated to remove volatile components while bringing the resin into a semi-cured (B-stage) condition.

Step 3 – Layer Stacking

Multiple prepreg layers are stacked according to the required sheet thickness.

Step 4 – Hot Press Molding

The stacked material is molded under high pressure at approximately 145°C–165°C, allowing the resin to fully cure and form a rigid laminate.

Step 5 – Finishing

Finished sheets undergo post-curing, edge trimming, sanding, inspection, and packaging to ensure dimensional accuracy and consistent quality.

4. Typical Applications

Electrical Switchgear

  • Phase barriers
  • Safety partitions
  • Arc chutes
  • Insulating supports
  • Ring Main Units (RMU)

Power Transformers

  • Winding bobbins
  • Insulating spacers
  • Pressure plates
  • Tap changer support structures

Electric Motors

  • Stator slot wedges
  • End winding supports
  • Stator washers
  • Brush holder brackets

Power Electronics

  • High-voltage inverter insulation plates
  • Renewable energy inverter components
  • Busbar supports
  • Electrical mounting structures

Key Advantages of GPO-3

  • Excellent electrical insulation performance
  • Superior arc and tracking resistance
  • High mechanical strength and rigidity
  • UL 94 V-0 flame-retardant rating
  • Class F (155°C) thermal insulation
  • Excellent dimensional stability
  • Easy CNC machining and fabrication
  • Halogen-free, low smoke, and environmentally friendly
  • Ideal for switchgear, transformers, motors, and power electronics
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